Development of Fatigue Testing System for in-situ Observation by AFM & SEM

A three-point bend fatigue miniature stage for in-situ observation of fatigue microcrack initiation and growth behaviour by scanning electron microscopy (SEM) and atomic force microscopy (AFM) has been manufactured. Details of the stage design with finite element analysis of the stress profiles on loading are provided. The proposed stage facilitates study of the micro mechanisms of fatigue when used during SEM and AFM scanning of the sample surface. To demonstrate the applicability of the system, fatigue tests have been performed on annealed AISI Type 316 stainless steel. Surface topography images obtained by SEM and HS-AFM (High Speed AFM) are presented for comparison. The data can be used to validate crystal plasticity models which should then directly predict multiaxial behaviour without recourse to deformation rules such as equivalent stress or strain

High-speed AFM with a light touch

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In situ imaging of corrosion processes in nuclear fuel cladding

Spent nuclear fuel in the U.K. is stored within ponds dosed with NaOH in order to inhibit corrosion and, to ensure the efficiency of storage regimes, there is a need to define and quantify the corrosion processes involved during immersion of fuel cladding. In this project, state-of-the-art characterisation techniques were employed to image the corroding surfaces of two nuclear fuel cladding materials: stainless steel and Magnox. Advanced gas-cooled reactor fuel cladding consists of 20Cr-25Ni-Nb stabilised stainless steel and during irradiation the microstructure of the cladding undergoes significant changes, including grain boundary element depletion and segregation. High-speed atomic force microscopy with nanoscale resolution, enabled precipitates and pit initiation in stainless steel to be imaged. Magnox is a magnesium–aluminium alloy and during irradiation in a reactor the outer metal surface oxidises, forming an adherent passive layer which subsequently hydrates when exposed to water. Corrosion processes encompass breakdown of passivity and filiform-like corrosion, both of which were imaged in situ using the scanning vibrating electrode technique